Archive for the ‘pneumatic impact wrenches’ Category
Pneumatic impact wrenches
When you are looking out for the best power to weight ration help, then the first thing that comes in mind is the hydraulic nut splitter. It offers the best working mechanism for the user to a great limit.
You have to press to secure or remove bolts/nozzles with the usual wrench. That means that you cannot hit the recommended torque if you don’t have the capacity. For hydraulic wrench, the situation is different. This is a hydraulic tool that produces torque. You would need limited effort. These devices are suitable for high duty projects such as flange bolts.
The hydraulic wrench can be purchased in two different types. One is the direct fit, and another one is the square drive. Both the variants are capable of offering the best features according to the preferences of the customer. Pneumatic impact wrenches focus on delivering the best results and keep customer satisfaction in mind as a priority.
The benefits of the hydraulic nut splitter
Torque wrenches are designed to pull the bolts together to the specified torque. However, hand-held torque wrenches do not make it convenient – it can take hours depending on the application. This has made hydraulic torque clamps or hydraulic loops an important technique for a wide range of industries needing an effective bolting device over the years.
Now that you understand the basics about these wrenches, let us get to know more about their benefits:
Helps in heavy-duty bolting operations
When you are looking for the best ways to perform the heavy-duty bolting operations, then these wrenches can be your saviours. They will help you perform the task in a better manner and will give you the ease of mind to come up with excellent results.
Deliver accurate results
These wrenches have been designed keeping the ease of use in mind. They are perfect and have been generating the best results without any stress for the user. The flow that makes them perform on the bolt is just the best.
One of the best things about these wrenches is that they have been designed keeping the issue of under torquing and over-torquing in mind. You just cannot expect to get the desired results if the wrench you are using is not accurate; hence the manufacturers believe in these torques to the core.
Wide variety
Though these tools are for commercial use, it is also possible for you to use them at home. They have been through the years updated, and you will find one with a narrower nose-radius to suit your needs. Moreover, you don’t have to buy the clamp.
Conclusion
The secret to a torque wrench, and even else, is the hydraulic torque wrenches. Built alone by hydraulic means, they are suitable for heavy-duty applications. They provide a completely specific way of tightening bolts to stop any error in the process. All you need to do is to select the best option, and you are all set to go and perform the torque like a professional.
Industrial Tools Essential for Efficient and Smooth Working ofthe Industries
Posted on: October 20, 2016
In and industry, one can find a variety of tools and equipment that are making eth everyday tasks in an industry easy and convenient. These tools and equipment are very essential for the efficiency of the workers as well as to obtain better productivity in industries. The industrial tools are the best friends of a worker in industries as they allow the workers to enhance their efficiency and accuracy of the tasks they perform. Additionally, the tools also help in saving a lot of times. It is impossible to imagine an industry to work smoothly and eminently without using the best industrial tools. Here are some of the prominent industrial tools that are widely used in the industries for more efficient and smooth operations.
Welding tools
Welding tools are mainly used for joining two parts of metal that have been broken due to any impact. With the help of welding, it is possible to avoid the cost of replacing any broken components with the new ones as the welding helps the in restoring the broken components with great efficiency. IN welding, molten welding material is inserted between the joints which grasp the broken parts with great strength. There are different types of welding sets used by different industries such as Electric welding, gas welding, arc welding, MIG welding and so forth.
Bolting tools
Bolting operations are carried out in almo0st every industry for different purposes. The efficiency of the bolting operations is very important for the safety as well as the quality of products. If the bolting operations are not done accurately and efficiently, it not only damages the quality of the products but also can lead to a threat for the safety at the workplace and also can cause serious accidents in the industries. This is why, it is essential to use proper bolting tools for the operations. Some of the most commonly used bolting tools include open end wrenches, box wrenches, pneumatic impact wrenches, hydraulic torque wrenches, pipe wrenches are so forth. Apart from these, there are nut splitters, flange spreaders and bolt tensioning pumps that are used for special bolting operations in the industries.
Machine tools
There are many different types of machines that are used in industries for completing different types of sophisticated and complicated operations such as turning, facing, Drilling, etc. The most commonly found machine tools that can be found in most of the industries include lathe machines, drilling machines, CNC machines, VMC machines and so forth.
Boilers
Boilers are used in many different industries where there is a need for very high amount of heat and steam. The boilers are available in different types and capacities. The right selection of boilers depends on the size of the company as well as the nature of the work being carried out in that industry. Selection of the right type of boiler is very crucial for better working of the company.
Without these tools, there is no possible way for an industry to work in a smooth as well as productive manner.
There are endless machines used in different industries. Some of them are very simple and based on simple principles of science only while others are a bit complex and use different technologies at times that also have some principles of physics associated. There are many areas which though look simple yet a bit complex to handle and hence one needs certain tools that can help to handle the situation in an easier manner. The field experts, therefore, depend on a few tools that are though simple yet much effective.
The pneumatic impact wrenches are also one of such tools that can help the operator. They are designed in a manner that the operator can easily perform the task and needs a little effort. The tool also helps the operator to save a lot of time and get the work done in a speedy manner. The tool is also flexible enough to adjust to the size and provide required impact that can complete the task. These wrenches work on the principle of hydraulics which offers ample amount of pressure with little efforts and hence make the task easier. There are end numbers of brands in the industrial tools available in the market that offers a high-quality tool in this range.
The tool:
It offers high power with equal distribution, and hence, the task performance becomes easy. It has high-quality components that can offer great performance for a longer period, and hence it proves more durable than ordinary wrenches. It meets all the necessary industry standards, and hence, one can count on it when quality matters. The tool also has variable speeds and can be operated in reversible conditions also. Hence, one does not have to feel the heavy vibration while operating which happens in the normal wrenches. The wrenches are also offered with three speeds, and hence, the task becomes easy. There are various sizes and ample brands in the market that can help one to get the right tools. The tool also has twin hammer operations that can make it easy for the user to operate and perform with fewer efforts.
Get a perfect tool:
There are stores in the local market that sell engineering products. One can inquire about this tool in such local store. However, there is doubtlessly another option of getting such tools which are known as online stores. These stores have tools displayed on the site with their complete information. One can check the description before placing the order. If the standards of the tool and prices are matching, one can go for the same. There are numerous brands that offer high-quality tools but before choosing a perfect one, one needs to check the prices as well as quality as a substandard quality can create a lot of problems in long run. Though the branded tools are perfectly known for their quality yet there are also many local manufacturers who can offer quality products but ultimately it depends on the buyer to check the product and go as per own choice.
It’s definitely going to be a bad day for you at your work place, if you come across a large corroded work piece. Working in compact spaces or awkward angles can be irritating to the operator. Above all, it kills your time. So, what do you think is an ideal solution for this issue? All that you have to do is to bring in brand new pneumatic impact wrenches into your workshop.
Pneumatic impact wrench:
As the name suggests, this device makes use of air pressure to operate. This high pressure of the air is achieved by using the compressor. These wrenches are manufactured in various standard sizes. The size of the wrench signifies the torque developed by the tool. Larger the tool, higher the torque developed by the wrench. The mechanism of the impact wrench consists of a butterfly switch, impact mechanism and a motor. The biggest disadvantage of these tools is that they are too difficult to control. The power delivered by the system can’t be controlled with ease. When you fail to provide accurate power, it can either lead to imperfect joint or even in breakage of the fasteners.
How to use:
- Assembly: The first step in using the air impact wrench is to assemble various parts of it. Connect the compressor and the gun with the help of a long rubber hose. Once the operation is completed, the hose can be disconnected with the help of a quick release clip.
- Testing: Test the set up if it’s running well. The pressure delivered should fall in the prescribed range. Have an eye for the kinks in the tubes.
- Speed: Predetermine the amount of speed to be applied on the work. The gauge shows the speed precisely and helps us to adjust the speed.
Impact wrench accessories:
- Sockets: It is one of the best ways to alter the size of your wrench. Depending upon your application, you can choose to buy a few specific sockets or an entire set of sockets.
- Drill chucks: You can also use this device to drill into harder materials like stone and concrete. By connecting a drill chuck to your wrench, it turns into a hammer drill.
- Universal joints: This is one accessory to look out for when you have to work in compact spaces. You can work with ease at any complex work space. Plug and position the joint accurately into the item, which has to be accurately unscrewed. The impact wrench has to be attached to this set up.
- Extensions: Technically, the extensions serve the same purpose as that of the joints. All that we have to do is to fit this extension to the socket.
- Recharging kits: It is must to have a recharging kit with you when you are dealing with cordless impact wrench.
These wrenches are extensively used in the construction and industrial purposes. Read the specifications of the product carefully to choose the one, which best fits your application.
The impact wrenches come into play, when all other wrenches fail to accomplish the task. The additional force generated in these devices make them so special. A pneumatic impact wrench subjects the tight nuts to sudden and intense twisting motion. The continuous application of such high force can bring some movement in the nuts. The air pressure is the driving force in this context.
Beware of these guidelines before you operate:
• The pressure generated in the air system, which is used to feed the impact wrench, determines the output torque. However, this pressure in the air system varies constantly and we may not achieve the accurate torque.
• The ideal application of this device is to remove the wheel lug nuts. However, it is not recommended to use this device to tighten these nuts.
• The control mechanism of these devices is so designed that we can drive it in two opposite directions.
• Make sure to use six point impact sockets with these devices. They can thick enough to withstand the pressure generated by the impact wrench.
• Quick connect and disconnect fittings are employed to join the air tools to the air supply. After a significant period of time, these fittings get worn out and need to be replaced. If not, the output torque gets reduced drastically.
Steps of operation:
• Pick the perfect tool by considering the metallurgy and dimensions of the nuts to be removed.
• The wrench can apply torque in both directions. Adjust the torque in the required direction.
• The magnitude of the applied torque can be altered by adjusting the valve.
• Make use of joints, extensions and impact sockets, while dealing with fasteners.
Troubleshooting:
• Inspect the hoses for bends or twists. A damaged hose can result in injuries to the operator.
• We have to make sure to employ only the predetermined amount of pressure. Operate the air compressor for the same.
• Have a close look at the rotor blades and change them if necessary.
• Try to disassemble the tool and clean the device.
• Check out for the possibilities of air leakage and fix the issues.
• If the bearing undergoes significant wear, the device fails to operate. In such a case, you should replace the worn out bearing with a new one.
• Lubrication can reduce the friction generated between the moving parts. Ensure to use only the specified lubricant by the manufacturer.
Work area:
• A clean work area is less prone to accidents. Make sure that you don’t have any sort of dark areas or cluttered benches.
• Sparks can be generated while operating by the pneumatic tools. Presence of explosive equipment or flammable gases or liquids can lead to fire accidents.
• The operator has to be highly focused while working with pneumatic wrenches. Keep all the things which distract you at a bay.
It is important to understand the device before operating. Make sure to go through the instruction manual. Personal safety has to be given top most priority.
High Torque…… Delivered…!!!
Posted on: September 28, 2015
If you have to name a few essentials in the tool kit of every mechanic, you can’t miss out the impact wrenches. One must accept that bolts are often very frustrating to handle. If you have ever found yourself in such a context, you can’t stop appreciating the might of impact wrenches. By employing a specific power source, these wrenches develop a predetermined torque. Selecting a wrong type of impact wrench can be ever more frustrating.
Power Source:
The first thing you need to consider is the power source which provides the required torque to the wrench. Talking about pneumatic impact wrenches, as the name suggests, the driving force is compressed air or often pressurized gases like CO2. They are extensively used in automobiles. The assembly of this wrench consists of a cylinder which has compressed air or gas. They can pull out the tougher nuts and bolts, which are difficult to be handled by the electrical wrenches. Most often, we can find this type of impact wrenches designed for heavier machinery. Of late, the manufacturers have come up with smaller versions of the same. Check out the other power sources of the impact wrenches:
• Electric: You don’t want to carry a huge cylinder of compressed air for minor applications. The electric types are specifically designed for the applications which require a lower torque input. It is a best source for the household applications.
• Hydraulic: The driving torque in this case is transmitted either by using specified oils. The wrench is connected to a hydraulic assembly which drives it. It is suitable to be used in factory sites and construction areas. Make sure that the hoses are secured safely. Any failure in their connection can result in accidents.
How to Select…?
The following tips can be handy in selecting the impact wrenches which best suit your application:
• The type of socket and the material of the same play a dominant role in the selection of impact wrenches. Depending upon the size of sockets to be handled, the parameters of the device alter accordingly.
• Make sure that the wrench you buy provides you the required torque, it must have a sturdy design and most importantly, it should last longer.
• Check out the price…!! Hunt for the best deals.
Features:
Undoubtedly, pneumatic impact wrenches are used extensively than other types. Here are its features which made them so popular..!!
• These wrenches have the best suited power to weight ratio. Despite providing appreciable torque, they are so designed that they can also be controlled with ease.
• Who doesn’t love a peaceful work environment…? These devices are truly quiet in their operation.
• The ultimate aim of using an impact wrench is to deliver the proportionate torque onto the fasteners. Air impact wrenches have a trigger by which the operator can effectively control the torque output.
In any industry, you will find a lot of tools and equipment that help in extracting the best working from the workers hence industry. These tools are used for performing many different complex and simple operations and one such operation is bolting. Bolting is the operation that is used for fastening of nuts, bolts, fasteners and studs. The bolting operation needs to be done in an efficient as well as accurate manner as the quality of your product greatly depends on the bolting operations performed in your industry. Additionally, efficient bolting operations are also essential to ensure that best level of safety is maintained in your industrial plant. In order to perform bolting operations in an efficient way, proper bolting tools must be used. Here are discussed some of the major bolting tools that are majorly used in industrial plants.
Impact wrenches
Impact wrenches are the widely used bolting tools that are used for the operations where you need very high amount of power along with high speed. The impact wrenches use a heavy impact force that moves the studs and fasteners resulting in their rotating motion resulting in their fastening or loosening. The impact sockets are used along with specially designed impact sockets that are made from highly tensile materials that can bear the heavy impact exerted on them during their usage. Normal sockets are not suitable for usage with impact wrenches as they can easily deform and shatter within a short time of usage which can be dangerous for the workers working near it. Impact wrenches are available in two main variants namely electric impact wrenches and pneumatic impact wrenches.
Torque wrenches
The torque wrenches are commonly used in industries for operations where you need a very high amount of power and speed along with a high degree of accuracy. The torque wrenches provide you a very high level of precision as they are given with the means to determine the amount of force you have applied on the fastener. This can be an analogue meter or a digital display. Torque wrenches are available in three different variants viz. simple torque wrenches, hydraulic torque wrenches and pneumatic torque wrenches.
Nut splitters
Many times in an industry, we face a situation of a jammed naut. A nut can be jammed due to various reasons such as dust, rust, etc. Now most of the people try to move a jammed nut by the means of hammering which is not right. Using hammering can severely damage the housing near the nut. Additionally, hammering can produce sparks which are not suitable for the places such as gas and oil pipelines. For this reason, the best way to move a jammed nut is to use a nut splitter for this. A nut splitter easily moves a jammed nut without creating any spark or causing any damage to the assembly near the nut.
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