New Tool Balancers: Tool Dynamic Drill Balancing Machine

Posted by: Powermaster Engineers Pvt. Ltd. on: February 6, 2020

• In: Business
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With the Tool Dynamic Autodrill, users can automatically measure the imbalance of their tools in one step and eliminate them by drilling out material. This is a step ahead in the field of tool balancing. You save yourself the way to the drilling machine and achieve excellent tool accuracy thanks to the high-precision clamping and the precise material removal with tool balancers.

The high speeds of modern milling and drilling machines require balanced tools and fixtures. Otherwise, the accuracy produced suffers, weapons have a shorter service life, and the bearings of the expensive spindles are damaged by the imbalance and can be used in a short time.

With the new Tool Dynamic Autodrill balancing machine, tool balancing is quick, easy and economical. In addition to the proven measuring device, it also has an additional integrated drilling unit with which the calculated quantity of material can be automatically removed.

The process is simple: After measuring the unbalance, the software calculates where and how deep drilling has to be carried out so that the tool runs smoothly. The balancing spindle turns into the correct position. The drilling spindle moves to the preselected balancing plane and automatically drills one or more holes with the proper depth. The imbalance has been eliminated.

Balancing cannot be faster, more comfortable and safer. The holes are always in the right place and have the correct depth. The tool balancer Dynamic Autodrill, according to the manufacturer’s instructions, eliminates errors that can arise from inaccurate markings on the tool or from the false bottom during manual drilling. Thanks to its process reliability, it is also suitable for integration into automatic production lines.

Adapter system for maximum accuracy

What the user can do today at the push of a button requires long experience and a great deal of specialist knowledge from the manufacturer. In addition to the new Tool, Dynamic Autodrill offers a whole range of balancing machines. It consists of the modularly structured Tool Dynamic Economic, Economic Plus and Comfort variants as well as the Tool Dynamic Preset, which is equipped with an integrated device for tool presetting. All these machines have a patented adapter system, in which the company has used its know-how as a manufacturer of clamping tools and has avoided the great weakness of other balancing machines.

To get accurate, reproducible results, the tool holders to be balanced have to be clamped like on a machine. Companies have developed an adapter system that is specifically tailored to the requirements of balancing. The repeatability of the voltage is decisive for an accurate measurement result. The adapters in the balancing spindle can be changed in a few simple steps.

They work similarly to a machine tool. The tension is applied via a spring assembly that is pneumatically actuated to release it. This is done quickly at the push of a button and leads to an exact tension of the respective recording. The manufacturer has a large number of standardized clamping adapters to choose from and develops specific solutions if required.